H2XXXX-XXX-X
OPERATOR’S MANUAL
RELEASED: 11-20-87
INCLUDING: APPLICATION, LUBRICATION, INSTALLATION & SERVICE
REVISED:
(REV. A)
1-26-01
H SERIES VALVES
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT
.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
MODEL DESCRIPTION CHART
H 2 X X XX Ć XXX Ć X
VALVETYPE
2 Ć 2 Position
CURRENTTYPE
A Ć AC
D Ć DC
N Ć No Coil
BODY STYLE
1 Ć 4 Way Side Ported
4 Ć 4 Way Bottom Ported
5 Ć 3 Way Side Ported
8 Ć 3 Way Bottom Ported
COIL VOLTAGE
000 Ć No Coil
005 Ć 5 V
012 Ć 12 V
024 Ć 24 V
120 Ć 120 V
240 Ć 240 V
PORT SIZE
2 Ć 1/4" NPT
3 Ć 3/8" NPT
4 Ć 1/2" NPT
ACTUATOR / RETURN
BD Ć Bleed / Bleed (page 5)
KD Ć Solenoid / Solenoid (page 8)
PA Ć Pilot / Internal Pilot (page 5)
PD Ć Pilot / Pilot (page 5)
PS Ć Pilot / Spring (page 3)
SA Ć Solenoid / Internal Pilot (page 6)
SD Ć Solenoid / Solenoid (page 7)
SS Ć Solenoid / Spring (page 4)
INGERSOLL-RAND COMPANY
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506Ć0151
&
(419) 636-4242
D
FAX (419) 633-1674
E2001 D PRINTED IN U.S.A.
PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
3-WAY PILOT, SPRING RETURN
PRESSURE RANGE: 30 - 150 p.s.i. (2.1 - 10.4 bar)
MODELS: H25XPS
H28XPS
NOT SHOWN
116343 LABEL
118126 PIPE PLUG
n Y195-68-C SCREW (2)
115016 VALVE ASSEMBLY
115006 COVER
Y109-428 NUT
9026 “O” RING Q
9020 PISTON
Y325-9 “O” RING
Y325-10 “O” RING
Y325-25 “O” RING Q
Y325-28 “O” RING Q
30197 SPRING Q
Q
Q
Q
9019 INSERT
115021 BODY
9021 PLUNGER ASSEMBLY Q
Y195-74-C SCREW (2)
Q
PARTS INCLUDED IN REPAIR KIT NO. 7102.
INCLUDED IN 115016 VALVE ASSEMBLY.
n
9124 GASKET Q
SUB-BASE (SEE TABLE)
“B” PIPE PLUG (SEE TABLE)
“A” PIPE PLUG (SEE TABLE)
MODEL NO. SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG “A” PIPE PLUG “B”
H252PS
H253PS
H254PS
H282PS
H283PS
115013-1
115013-2
115009
SIDE
SIDE
1/4
3/8
1/2
1/4
3/8
–––
–––
–––
–––
SIDE
–––
–––
115017-1
115017-2
BOTTOM
BOTTOM
Y227-3
Y227-4
Y227-4
Y227-4
H Series Valves
3 OF 1 2
PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
3-WAY SOLENOID, SPRING RETURN
PRESSURE RANGE: 30 - 150 p.s.i. (2.1 - 10.4 bar)
31 = 12 VAC
33 = 120 VAC
35 = 240 VAC
37 = 5 VDC
38 = 24 VAC / 12 VDC
(DUAL RATING)
39 = 24 VDC / 48 VAC
(DUAL RATING)
MODELS: H25XSS-XXX-X
H28XSS-XXX-X
l 119380 NUT
l 116507 ARMATURE ASS’Y
l 116506 FLANGE PLATE
l 116495 BASE PLATE
116218-XX COIL
Y178-3 ROLL PIN l
Y325-8 “O” RING l
118590 OVERRIDE PIN
Y195-65-C SCREW (3) l
l 116499 GASKET
115016 VALVE ASSEMBLY
115006 COVER
9020 PISTON
Y109-428 NUT
9026 “O” RING Q
Y325-25 “O” RING Q
Y325-28 “O” RING Q
30197 SPRING Q
Q
Y325-9 “O” RING
Y325-10 “O” RING
Q
Q
9019 INSERT
115021 BODY
9124 GASKET
9021 PLUNGER ASSEMBLY Q
Q
Y195-74-C SCREW (2)
SUB-BASE (SEE TABLE)
“A” PIPE PLUG (SEE TABLE)
“B” PIPE PLUG (SEE TABLE)
NOT SHOWN
116343 LABEL
n Y195-68-C SCREW (2)
l 116346 SCREW (2)
l 118126 PIPE PLUG
Q
PARTS INCLUDED IN REPAIR KIT NO. 7102.
INCLUDED IN 115016 VALVE ASSEMBLY.
n
l
PARTS INCLUDED IN REPAIR KIT NO. 116572.
MODEL NO.
SUB–BASE PORT LOCATION PORTS (NPTF) PIPE PLUG “A” PIPE PLUG “B”
H252SS-XXX-X
H253SS-XXX-X
H254SS-XXX-X
H282SS-XXX-X
H283SS-XXX-X
115013-1
115013-2
115009
SIDE
SIDE
1/4
3/8
1/2
1/4
3/8
–––
–––
–––
–––
SIDE
–––
–––
115017-1
115017-2
BOTTOM
BOTTOM
Y227-3
Y227-4
Y227-4
Y227-4
4 OF 1 2
H Series Valves
PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
4-WAY PILOT AND DOUBLE BLEED
PRESSURE RANGE: 20 - 150 p.s.i. (1.4 - 10.4 bar)
9600 PILOT BLEEDER
ASSEMBLY (2)
Q
PARTS INCLUDED IN REPAIR KIT NO. 7103.
24130 BUTTON BLEEDER
ASSEMBLY (2)
n
INCLUDED IN 115014 VALVE ASSEMBLY.
118126 PLUG
MODELS: H21XPA
H24XPA
MODELS: H21XBD
H24XBD
MODELS: H21XPD
H24XPD
115014 VALVE ASSEMBLY
Q
9025 DISC
9023 GASKET Q
115007 COVER
Y109-428 NUT (2)
Q Y325-25 “O” RING (2)
9020 PISTON (2)
9026 “O” RING (2) Q
Y325-28 “O” RING (2) Q
Q Y325-9 “O” RING (2)
9019 INSERT (2) Q
115015 BODY
Q 9021PLUNGER ASS'Y (2)
Y195-74-C SCREW (3)
Q
9024 GASKET
SUB-BASE (SEE TABLE)
NOT SHOWN
116154 LABEL
n Y195-68-C SCREW (2)
MODEL NO. SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)
H212XX
H213XX
H214XX
H242XX
H243XX
115022-1
115022-2
115008
SIDE
SIDE
1/4
3/8
1/2
1/4
3/8
–––
–––
SIDE
–––
115029-1
115029-2
BOTTOM
BOTTOM
Y227-3
Y227-4
H Series Valves
5 OF 1 2
PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
4-WAY SOLENOID, INTERNAL PILOT RETURN
PRESSURE RANGE: 25 - 135 p.s.i. (1.7 - 9.3 bar)
31 = 12 VAC
33 = 120 VAC
35 = 240 VAC
37 = 5 VDC
MODELS: H21XSA-XXX-X
H24XSA-XXX-X
38 = 24 VAC / 12 VDC
(DUAL RATING)
39 = 24 VDC / 48 VAC
(DUAL RATING)
l 119380 NUT
l 116507 ARMATURE ASS’Y
l 116506 FLANGE PLATE
l 116495 BASE PLATE
116218-XX COIL
Y178-3 ROLL PIN l
Y325-8 “O” RING l
118590 OVERRIDE PIN
Y195-65-C SCREW (4) l
l 116499 GASKET
115014 VALVE ASSEMBLY
Q
9025 DISC
9023 GASKET Q
115007 COVER
Q Y325-25 “O” RING (2)
9020 PISTON (2)
Y109-428 NUT (2)
9026 “O” RING (2) Q
Y325-28 “O” RING (2) Q
Q Y325-9 “O” RING (2)
9019 INSERT (2) Q
115015 BODY
Q 9021PLUNGER ASS'Y (2)
Y195-74-C SCREW (3)
Q
9024 GASKET
SUB-BASE (SEE TABLE)
NOT SHOWN
116154 LABEL
Q
PARTS INCLUDED IN REPAIR KIT NO. 7103.
INCLUDED IN 115014 VALVE ASSEMBLY.
n Y195-68-C SCREW (2)
Q Y325-10 “O” RING
l 116346 SCREW (2)
l 118126 PIPE PLUG
n
l
PARTS INCLUDED IN REPAIR KIT NO. 116572.
MODEL NO.
H212SA-XXX-X
H213SA-XXX-X
H214SA-XXX-X
H242SA-XXX-X
H243SA-XXX-X
SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)
115022-1
115022-2
115008
SIDE
SIDE
1/4
3/8
1/2
1/4
3/8
–––
–––
SIDE
–––
115029-1
115029-2
BOTTOM
BOTTOM
Y227-3
Y227-4
6 OF 1 2
H Series Valves
PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
4-WAY DOUBLE SOLENOID
PRESSURE RANGE: 25 - 135 p.s.i. (1.7 - 9.3 bar)
MODELS: H21XSD-XXX-X
H24XSD-XXX-X
31 = 12 VAC
33 = 120 VAC
35 = 240 VAC
37 = 5 VDC
38 = 24 VAC / 12 VDC
(DUAL RATING)
39 = 24 VDC / 48 VAC
(DUAL RATING)
l 119380 NUT (2)
l 116507 ARMATURE ASS'Y (2)
l 116506 FLANGE PLATE (2)
l Y178-3 ROLL PIN (2)
118590 OVERRIDE PIN (2)
l 116501-2 BASE PLATE
116218-XX COIL (2)
Y325-8 “O” RING (2) l
Y195-65-C SCREW (4) l
l 116505 GASKET
115014 VALVE ASSEMBLY
Q
9025 DISC
9023 GASKET Q
115007 COVER
Q Y325-25 “O” RING (2)
9020 PISTON (2)
Y109-428 NUT (2)
9026 “O” RING (2) Q
Y325-28 “O” RING (2) Q
Q Y325-9 “O” RING (2)
9019 INSERT (2) Q
115015 BODY
Q 9021PLUNGER ASS'Y (2)
Y195-74-C SCREW (3)
Q
9024 GASKET
SUB-BASE (SEE TABLE)
NOT SHOWN
116154 LABEL
n Y195-68-C SCREW (2)
l 116346 SCREW (4)
l 118126 PIPE PLUG
Q
PARTS INCLUDED IN REPAIR KIT NO. 7103.
INCLUDED IN 115014 VALVE ASSEMBLY.
n
l
PARTS INCLUDED IN REPAIR KIT NO. 116574.
MODEL NO.
H212SD-XXX-X
H213SD-XXX-X
H214SD-XXX-X
H242SD-XXX-X
H243SD-XXX-X
SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)
115022-1
115022-2
115008
SIDE
SIDE
1/4
3/8
1/2
1/4
3/8
–––
–––
SIDE
–––
115029-1
115029-2
BOTTOM
BOTTOM
Y227-3
Y227-4
H Series Valves
7 OF 1 2
PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
4-WAY DOUBLE SOLENOID
PRESSURE RANGE: 25 - 135 p.s.i. (1.7 - 9.3 bar)
31 = 12 VAC
33 = 120 VAC
35 = 240 VAC
37 = 5 VDC
MODELS: H21XKD-XXX-X
H24XKD-XXX-X
38 = 24 VAC / 12 VDC
(DUAL RATING)
39 = 24 VDC / 48 VAC
(DUAL RATING)
119380 NUT (2)
116507 ARMATURE ASS'Y (2)
116506 FLANGE PLATE (2)
Y178-3 ROLL PIN (2)
116218-XX COIL (2)
118590 OVERRIDE PIN (2)
116501-1 BASE PLATE
Y325-8 “O” RING (2)
Y195-65-C SCREW (4)
116505 GASKET
115014 VALVE ASSEMBLY
Q
9025 DISC
9023 GASKET Q
115007 COVER
Q Y325-25 “O” RING (2)
9020 PISTON (2)
Y109-428 NUT (2)
9026 “O” RING (2) Q
Y325-28 “O” RING (2) Q
Q Y325-9 “O” RING (2)
9019 INSERT (2) Q
115015 BODY
Q 9021PLUNGER ASS'Y (2)
Y195-74-C SCREW (3)
Q
9024 GASKET
SUB-BASE (SEE TABLE)
NOT SHOWN
116154 LABEL
n Y195-68-C SCREW (2)
116346 SCREW (4)
118126 PIPE PLUG
Q
PARTS INCLUDED IN REPAIR KIT NO. 7103.
INCLUDED IN 115014 VALVE ASSEMBLY.
n
MODEL NO.
H212KD-XXX-X
H213KD-XXX-X
H214KD-XXX-X
H242KD-XXX-X
H243KD-XXX-X
SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)
115022-1
115022-2
115008
SIDE
SIDE
1/4
3/8
1/2
1/4
3/8
–––
–––
SIDE
–––
115029-1
115029-2
BOTTOM
BOTTOM
Y227-3
Y227-4
8 OF 1 2
H Series Valves
PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
3-WAY MANIFOLD ASSEMBLY
1A THRU 1E
2
3
4
5
“O” RING TO BLOCK OUTLET IN BASE
OF VALVE, NO PORT IN MANIFOLD.
INLET
1/2 - 14 N.P.T.
6 “O” RING FOR SEALING BETWEEN
VALVE AND MANIFOLD PORTS.
OUTLET
1/2 - 14 N.P.T.
NOTE: OUTLET ON VALVE MUST BE USED.
NO OUTLET PORT IN MANIFOLD.
ASSEMBLY NUMBER
9104-2 9104-3 9104-4 9104-5 9104-6
SYMBOL NO.
DESCRIPTION
TIE ROD ASSEMBL
TIE ROD ASSEMBL
TIE ROD ASSEMBL
TIE ROD ASSEMBL
TIE ROD ASSEMBL
PART NO.
9129-2
9129-3
9129-4
9129-5
9129-6
9130
QUANTITY
1A
1B
1C
1D
1E
2
Y
2
2
2
2
2
Y
Y
Y
Y
END BLOCK
1
6
2
1
6
4
4
1
8
3
1
9
6
6
1
10
4
1
12
5
1
14
6
3
“O” RING
Y325-18
9127
4
MANIFOLD BLOCK
INLET BLOCK
5
9128
1
1
1
6
“O” RING
Y325-18
Y154-57
Y14-10-C
12
8
15
10
10
18
12
12
SCREW (NOT SHOWN)
LOCK WASHER (NOT SHOWN)
8
H Series Valves
9 OF 1 2
PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
4-WAY MANIFOLD ASSEMBLY
5A THRU 5E
4
1
2
3
INLET 1/2 - 14 N.P.T.
6
7 “O” RING FOR SEALING BETWEEN
OUTLET 1/2 - 14 N.P.T.
VALVE AND MANIFOLD PORTS.
ASSEMBLY NUMBER
9007-2 9007-3 9007-4 9007-5 9007-6 9008-2
QUANTITY
9008-3
9008-4
9008-5
9008-6
SYMBOL NO.
DESCRIPTION
INLET BLOCK
PART NO.
9028
1
1
6
2
1
2
1
8
3
1
1
10
4
1
12
5
1
14
6
1
6
2
1
2
1
8
3
1
1
10
4
1
12
5
1
14
6
2
“O” RING
Y325-18
9027
3
MANIFOLD BLOCK
END BLOCK
4
9030
1
1
1
1
1
1
5A
5B
5C
5D
5E
6
TIE ROD ASSEMBL
TIE ROD ASSEMBL
TIE ROD ASSEMBL
TIE ROD ASSEMBL
Y
9129-2
9129-3
9129-4
9129-5
9129-6
Y45-103-C
Y325-18
Y99-43
Y
2
2
Y
2
2
Y
2
2
TIE ROD ASSEMBL
REDUCING BUSHING
“O” RING
Y
2
2
4
8
4
4
6
12
6
8
16
8
10
20
10
10
12
24
12
12
7
8
4
4
12
6
16
8
20
10
10
24
12
12
SCREW (NOT SHOWN)
LOCK WASHER (NOT SHOWN) Y14-416-C
6
8
6
8
1 0 OF 1 2
H Series Valves
H Series Valves
11 OF 12
PN 119999Ć37
1 2 OF 1 2
H Series Valves
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